Mini Spares Articles - MSE6 - POST 1992 BUDGET UNLEADED STAGE 2 (ROAD ROCKET) LARGE-BORE HEAD.

Modified to give maximum performance gain for cost.

Inlet Valves: 35.6mm(1.401") dia. TAM1059

Exhaust Valves: 29.2mm(1.150") dia. TAM1061

Chamber Volume: Nominal 21cc Modified to give maximum performance gain for cost. Combustion chambers, inlet and exhaust ports extensively re-worked. Smoothed finish in ports - not mirror-finish polished to minimise drag. Multi-angle valve seats in head. Super-quality MG Metro valves modified to increase airflow. Combustion chamber volume used to give slight static compression ratio increase over standard. Head mods employed greatly increase volumetric efficiency...

03/12/2005

Mini Cooper LARGE-BORE HEAD

Modified to give maximum performance gain for cost.

Inlet Valves: 35.6mm(1.401") dia. TAM1059

Exhaust Valves: 29.2mm(1.150") dia. TAM1061

Exhaust seats: Latest type Beryllium-based for lead-free fuel TAM2069

Valve Guides: AE Hepolite cast iron 12G1963

Valve Springs: Nominal 140lb. Max actual valve lift 0.400" 12G1015

Stem Seals: Latest 'top-hat' design with tensioner springs (inlets) ADU4905

Chamber Volume: Nominal 21cc Modified to give maximum performance gain for cost. Combustion chambers, inlet and exhaust ports extensively re-worked. Smoothed finish in ports - not mirror-finish polished to minimise drag. Multi-angle valve seats in head. Super-quality MG Metro valves modified to increase airflow. Combustion chamber volume used to give slight static compression ratio increase over standard. Head mods employed greatly increase volumetric efficiency, boosting actual running (dynamic) compression ratio. Where much sportier cam profiles are used, a higher compression ratio is advised to achieve maximum power potential. Seek advice on what is required - a modified ECU will be required. Before fitting to engine, ensure block and head mating surfaces are thoroughly cleaned.

If fitting to a new/re-machined block, clean surfaces with a grease-free cleaning agent (cellulose thinners highly recommended). Lay gasket on block (always use a good quality gasket), then fit studs - minimising gasket damage during fitment. If fitting to a previously run engine, remove all head studs so block face can be thoroughly cleaned. Remove all traces of old gasket and carbon deposits. Finish clean with cleaning agent, then continue as previously outlined.

Position pistons 1& 4 at top dead centre to minimise loading on valve gear, allowing even torque-down of head. Thoroughly clean head face with cleaning agent, then lower lightly down onto block/gasket - DO NOT DROP/FORCE IT DOWN, the gasket may get damaged. ABSOLUTELY NO GASKET CEMENT OF ANY TYPE IS NECESSARY.

The proper A-series head gaskets have a coating of lacquer that adheres to head and block surfaces when hot. Fit push-rods and any relevant ancillary studs (rocker posts, thermostat housing, etc.). Undo rocker adjuster screws all the way out. Fit rocker gear to head ensuring push-rod cups line up under adjuster screw ball ends.

Fit head nuts (and washers where applicable) finger tight then nip down with socket in sequence described in workshop manual. Torque down in sequence to 35lb ft first, then 50lb ft. Torque forward rocker studs to 25lb ft. Set valve clearances to manufacturers recommended settings. Turn engine over by hand to ensure no spring crush is occurring.

Importation rules regarding vehicles are very specific: Only those over 25 years in age may be brought in to the USA without compilance to Federal Motor Vehicle Safety Standards (FMVSS).

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