Mechanical Parts 1959-1985
Chapter 1 - Introduction and Reference

1. Introduction

2. Abbreviations used within this manual

3. Conversion Chart. Fractions to Decimal.

4. UK Vehicle Registration Year Identification Letters

5. Genuine Parts & Price Comparison Guide

6. Identify Your Mini

7. Original Engine Identification Numbers

8. Engine number reference on factory Replacement Unit Manuals

9. Metro Engine Identification Numbers

10. Crankshaft Identification Chart

11. Cylinder head identification numbers

12. Engine Block Stamping Identification Numbers

Chapter 2 - Engine

13. Block Components & Pistons

14. Replacement Engine Number Table

15. A Series Engine Number Table

16. Piston Rings and Sizes

17. 850cc Mini & 997cc Cooper Block

18. 998cc, 1100cc & 998cc Cooper - To 1980

19. 998cc, 1981 on, 'A' Plus Block

20. Cooper 'S' 970ccc & 1070cc & 1275cc MK 1/MK2

21. Cooper 'S' MK3 ( 12H397/12H398 ) & 12G Engine Numbers as Fitted to Early MG, Wolseley, Riley, Princess, 1300cc

22. Pre 'A' Plus 1275 with 12H Engine Number Except Cooper 'S'

23. A Plus Blocks 1275 Engines with 12H Engine Number

24. Cylinder Head 850CC, 998CC & 1100CC Pre 'A' Plus to 1980

25. 997CC & 998CC Cooper Cylinder Head

26. Cylinder Head, 998CC, 'A' Plus 1980 on

27. Cylinder Head Cooper 'S' 970CC, 1071CC & 1275CC

28. 1275 Except Cooper 'S' & Turbo

29. Cylinder Head 1275 Turbo & Heads with Triple Collett Groove Valves

30. Cylinder Head Valve Sizes

31. Engine Components Cylinder Head

32. Oil Pump / Pressure Valve, Dipsticks

33. Oil Filter Components

34. Timing Cover & Tappet Inspection Cover

35. Power Unit Gasket Sets 1959-2000

36. Oil Coolers / Oil Gauge Pipes & Oil Switches

37. Closed Circuit Breathing Components and Gasket Sets

38. Engine Mountings & Brackets

Chapter 3 - Clutch

39. Diaphragm Clutch & Slave Cylinder - 1964 ON

40. Verto Clutch & Slave Cylinder 1982 ON

41. Clutch Housing

42. Clutch & Pedal Linkage

Chapter 4 - Transmission & Gearshift

43. Gearbox Casings and Part Numbers

44. Gearbox Transmission

45. 'A' Type Gears

46. 'B' Type 3 Synchro Mesh Gears

47. 4 Synchro Gears Up to 1979 with 14MM Nose Mainshaft

48. 4 Synchro Gears 1979 on with 18MM Nose Mainshaft

49. Final drive ratios and Five Speed Gearbox

50. Differential Assembly

51. Magic Wand / Remote Type Selections & Speedo Drive

52. Rod Change Gear Selectors and Speedo Drive

53. Gear Change Up to 1972 Not Rod Change

54. Rod Change Gear Shift Mechanism

Chapter 5 - Cooling & Heating

55. Water Pump, Pulleys & Ancillaries

56. Radiator & Fittings

57. Radiator Hoses

58. Control Cables, Heater Valves & Heater Radiators

59. Heater and Air Vents

Chapter 6 - Fuel System

60. Fuel Tanks

61. Fuel Pumps & Petrol Pipe

62. Carburettors HS2

63. Carburettors HS2 Twin

64. Carburettors HS4

65. Twin HS4 Carburettor

66. HIF38 Carburettor 38mm 1.5 inch

67. HIF44 Carburettor 44mm 1.75 inch

68. Carburettor Fixings, Throttle Pedal & Abutment Brackets

69. Air Cleaner

Chapter 7 - Manifolds & Exhaust Systems

70. Inlet & Exhaust Manifolds

71. Exhaust RC40 1275GT / Cooper S

72. Exhaust for 1275GT / Cooper S - Millennium Range

Chapter 8 - Front & Rear Suspension

73. Drive Shafts with Constant Velocity Joint Nut of 1 1/8 Socket Size

74. Driving Flanges & Front Wheel Bearings

75. Front Suspension

76. Front Rubber Cone Spring Suspension ( Known as Dry Suspension )

77. Front Hydrolastic Displacer Suspension ( Known as Wet Suspension )

78. Rear Radius Arms, Cone Suspension

79. Rear Radius Arms, Hydrolastic Suspension

80. Rear Suspension Rubber Cone

81. Rear Suspension, Hydrolastic

82. Steering Rack

83. Steering Columns, Locks & Cowlings

Chapter 9 - Brake System

84. Road Wheels, Spacer and Trims

85. Front Brakes ( Disc Type )

86. Brake Hydraulics Identification Chart

87. Front drum Brakes DRY 1959-1964 ALL HYDROLASTIC AND DRY 1964-84

88. Rear Brakes Single Line & Tandem

89. Brake Pedal & Master Cylinders

90. Single Line Brake Pipes

91. Diagonal Split System with 4 way Failure Switch-Export/Japan

92. Diagonal Split

93. Brake Pipes - Front to Rear

94. Brake Pipes Era Turbo Only

95. Handbrake Lever & Cables

96. Brake Servo Unit

Chapter 10 - Electrical and Wash/Wiper

97. Distributors

98. Coil, Vacuum Control Pipes, Ignition Cables & Shields

99. Alternator, Dynamo & Fittings

100. Starters & Solenoids

101. Battery Fixings, Control/Fuse Boxes & Flashers Units

102. Wiring Looms and Cables

103. Indicator & Wiper Stalk Switches

104. Switches

105. Horn & Windscreen Wiper

106. Windscreen Washer

107. Headlamps

108. Front Lamps

109. Lamps rear / Number Plate / & Interior

110. Speedos, Gauges, & Cables