Mini Spares Articles - engine
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(ROAD ROCKET) LARGE-BORE HEAD.

Modified to give maximum performance gain for cost. Combustion chambers, inlet and exhaust ports extensively re-worked. Smoothed finish in ports - not mirror-finish polished to minimise drag. Multi-angle valve seats in head. Super-quality MG Metro valves modified to increase airflow. Combustion chamber volume used to give slight static compression ratio increase over standard. Head mods employed greatly increase volumetric efficiency, boosting actual running (dynamic) compression ratio. Read more

The 'Gospel according to Calver' concerning all tuning carried out on any aspect of your car and therefore the most poignant sentence to remember when planning your campaign of modifications. 'Tuning should be a compromise between what is possible and what is necessary' Committing this to memory will increase the enjoyment and fun factor by having a car that can be driven very quickly yet have maximum reliability. After all, frustration, disappointment, and depleted funds have condemned more projects and race cars to the scrap heap than practically anything else. Read more

Practically every Mini owner can name the brilliant engineer responsible for our obsession. Many can name the man responsible for the rubber suspension spring.

A goodly number know a fair bit about the engine's heritage and the man who came up with the extremely efficient cylinder head design.They account for the biggest chunks of the Mini's anatomy. But what about that other extremely simple yet hugely effective instrument that features so prominently when engine tuning occurs - the SU carburetter? A limited few can tell you what 'SU' stands for, extremely few have any idea of its concept and evolution. So let's put that right… In the beginning Strangely enough, it all started way back with William Banks Skinner; one of the owners/directors of the well-known Lilly and Skinner footwear distributors.

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Since there is already a very good source of starting points/applications for fixed needle carbs, this is for those floundering about in the wilderness that is the biased (swinging) needle example of the breed.

Unfortunately I cannot give an all-encompassing table of what needles are needed for which engine builds. My life's collection of all the automotive-orientated work I'd ever done was stolen out of my car by some low-life scum a few years back. Not for what it was - but for what it might be. All I have is a few scribbled notes, the source of where I start now. Being an oft-voiced question on the message board, I thought I'd share it with you. Since there is already a very good source of starting points/applications for fixed needle carbs, this is for those floundering about in the wilderness that is the biased (swinging) needle example of the breed. Read more

Something that crops up when any modifications are made to an engine - mainly in the form of improving induction and exhaust capability - is that of idle quality.

After applying aforementioned freer-breathing products to enhance power output, many complain that no matter what - including post rolling-road tuning - they can not get a satisfactory, steady idle setting. And this after checking for manifold/gasket air leaks and spindle to carb body play (usual suspect as the spindle wears quite dramatically over several thousand miles). There is one thing that is often over-looked - the air valve found on many later model cars. This sprung-loaded air valve is built into the butterfly, sometimes called a 'poppet' valve or anti-dive valve. It is primarily there to reduce emissions when the engine is on the over-run - closed throttle at speed, i.e. anything other than at idle and gearbox in neutral. Read more

Basic knowledge Even though the SU carburetter (carb) is a very basic yet precise instrument, some fundamental understanding on just how it works is needed to be able to deal with common problems and tuning. Following is as basic a description of what's going on that I can manage! First you need to be comfortable with the main aim of any carb - to supply the engine with a finely atomized fuel/air mixture in the right strength for all operating conditions. This means from idle to flat out and everything in-between. All carbs achieve this using the same method - a venturi or choke (restriction) is used to speed up the velocity of the in-coming air to create a reduction in pressure. This is used to draw fuel from the float chamber via a suitably sized jet hole into the air stream, and hence into the engine. The perfect carb will supply the engine with optimum mixture for both maximum power throughout the full throttle-angle range (variable restriction - as in butterfly and spindle) and minimum consumption under all part-throttle conditions. Read more

Modern technology continually sweeps its ever-growing arm across all manufactured products and the SU was no exception. From closer scrutiny, and more demanding emissions control the HIF variant was born. So what have they done to improve it over its predecessor - the HS - and is it worth hanging out for? PROS. Integral float - the 'IF' in the new type number HIF. The previous H and HS type carbs with their side-mounted remote float bowls worked fine until used in racing where serious cornering speeds generated enough G-forces to lean-out the fuel mixture. The remedy was to fit a spacer between the float lid and float bowl to raise the fuel level held in it. OK when running, but at idle and rest, fuel would bubble out of the jet - causing bore washing, poor pick-up, and horrendously rich CO mixtures at idle! Fitting the float integral with the carb, directly below the jet hole (port/orifice), eliminated this problem. Jet temperature compensation - This was first aired on HS types, and was known as the 'Wax-stat' type. Read more

On some HIF carbs, the vac take-off sighted just after the butterfly - that's between the butterfly and the carb to manifold mounting flange - has been eliminated. Instead, the engines these carbs are fitted to use a vac take off in the manifold. The reason for this is again wholly idle emissions orientated. The higher vacuum that exists in the manifold area can be used to pull more ignition advance. Theoretically this will reduce emissions at idle. Unfortunately it's exposed to induction pulsing. In the A-series, this is UGLY. The pulsing and high manifold vacuum causes rough idling. Particularly where anything 'sportier' (ANYTHING) than a bog-stock-standard cam profile is used.

Classic example - the MG Metro. Its adventurously sporty cam makes for a slightly lumpy idle. This increases idle speed emissions, so Rover use manifold-sourced vacuum to increase idle speed ignition timing via the vac advance. Read more

This subject is a regular message-board poser. Many of us have touted our preferences and discoveries whilst playing about over the years.

One problem with trying to deal with it on the message board is the sheer volume of information offered and available against the time availab

Classic example - the MG Metro. Its adventurously sporty cam makes for a slightly lumpy idle. This increases idle speed emissions, so Rover use manifold-sourced vacuum to increase idle speed ignition timing via the vac advance. It is a little on the thin side, but the whole engine tuning data for each engine is based on using this oil. Used as such it works very well, especially where economy is the main goal and the car is driven very sympathetically.
ATF - 'automatic transmission fluid'. A very good substitute where the genuine SU dashpot oil isn't available for use in STANDARD spec engines. Read more

Although there are a number of different versions of the HIF type carb, they all essentially share the same type of connection layout.

The diagram below depicts the most common type - the connections can be on either the right hand side (as illustrated below) or the left hand side. Some have the connections shared on either side. Whichever, the port functions are the same. It isn't essential the crankcase breather pipe be connected - you really don't want that choking crap from the crankcase spoiling your nice, fresh, fuel-rich incoming mixture - but it's obviously essential to block the port off if you don't. A blob of RTV Silicone is sufficient in most cases. To adjuster mixture - screw the adjuster in to richen, out to weaken. There may be a 'anti-tampering' cap in there on some carbs - just hook it out.

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Modern technology has seen dramatic improvements in power outputs over very recent years. Just look at Formula One, where 3000cc engines are now putting out the sort of power not even dreamed of not so long ago at rpm levels that make motorcycle engines flinch!

At the end of every racing season the new/recurrent champions are confirmed, and the rest of the field turning their attention towards next year/season and ways of beating the crowned champ. Invariably this involves that age-old quest for the illusive extra horsepower this year's champion seemed to have over everybody else. So I thought it may be useful to have a look at some stuff that is largely over-looked by many and to further agitate those little grey cells.

Modern technology has seen dramatic improvements in power outputs over very recent years. Read more

Firstly - re-runs or re-hashes of technical literary prose always brings to light either new, or old forgotten subjects for close scrutiny/re-examination. The arrival of 'A Well Known A-Series Tuning Bible' is no exception. Good news as far as I'm concerned as it keeps me gainfully employed!

This dissertation is centred upon that old chestnut 'ignition systems'. Technological advances running through the entire automotive world hasn't ignored the system that supplies life-giving sparks to bring your engine alive. It's true - no spark, no power. Much of the technology applied has been about making bigger, fatter, longer lasting, and more consistent sparks. The plethora of Mini spares suppliers have embraced this whole-heartedly as it's another string to their bows of profit generation. And it's this that's causing the problem - again Mini owners are being sold stuff that they don't need, or more pointedly will NOT increase power out-puts one iota. Read more

Something that came to light during a conversation with a colleague and friend may be worth passing along.

It's one of those things that, once ingested, lurks in the dark corners of the mind until a pertinent situation comes along. Such a situation reared its head a couple of weeks back - so now's the time to spread the word before it disappears back into obscurity.

Engine's that run on or pink (detonate) for some seemingly illusive reason may well be suffering from a problem that causes an apparently correctly chosen heat range spark plug to run too hot. The problem is worn spark plug threads in the head. This reduces the heat-path required to cool the plug, consequently it over-heats and causes the aforementioned problems. So if you come across this one, check the plugs for fit in their threads. If they're loose, try the next heat range up!

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I have been using the Ignitor ignition systems for some 8 years or so, as long as they have available in the UK, and have never found fault with them nor had any reliability issues. Until the beginning of this year… A new customer for this year, racing an MG Midget here in UK under a limited mods category, was doing splendidly for the first couple of races, then started experiencing a misfire. Initially it was believed to be a fuel starvation/vaporization issue. All fuel pipes were checked and re-routed where it was considered necessary. Those still considered in danger of getting too warm were heat shielded. The misfire persisted. On to the ignition system. All was checked, but then a loose alternator wire was found and blamed for the fault. It wasn't. Back to the ignition system then. Read more

Establishing an accurate TDC reference point is of paramount importance when developing and monitoring ignition timing (and cam timing come to that). Terminology - TDC - Top Dead Centre BTDC - Before Top Dead Centre Establishing an accurate TDC reference point is of paramount importance when developing and monitoring ignition timing (and cam timing come to that). When an experienced engine builder assembles an engine - no matter whether for road or race - he will establish an accurate TDC indicator that can be used for ignition purposes. Usually contrived as a rigid pointer aligning to a corresponding mark on the crank pulley in a position easy to see with the engine installed. Unfortunately, many of us have to deal with engines that haven't had such attention to detail - so either have to make do with the standard ignition timing graduated scale if it's there or sort something else out. Read more

I'd like a pound coin for every time I've been asked about what these are all about and why they are used. Folk seem to hold them in some kind of awe - but they are very simple. The ballast resisted ignition system was - I believe - developed by Ford when they were experiencing poor starting on a certain prodigiously-used 4-cylinder engine. To get round the issue of the massive current drain caused by the starter motor functioning, the ballast-resisted system was designed. When you hit the starter button/key, a massive drop in available current to the coil occurs as the starter motor does its thing. The colder the weather or the more worn the starter motor, the more current it draws, the less there is passed to the coil to instigate ignition. Read more

There is only one version of this flywheel as standard, and fits all A+, Verto or Valeo (same type, different manufacturer) installations. And it's heavy. Very heavy.

Those up-rating power outputs in later Minis bearing this set-up were stuck with it. It is possible to shave a few ounces off this chunk of iron, but is difficult - especially for the DIY-er - and not cost effective when paying to have it done. Mini Spares recognised this shortfall early on. Sympathising with the plight of their customers, they produced a replacement outer section for the Verto kit from the same high-grade steel as used in the other light-weight versions.

  LB KG
Standard Verto flywheel outer section only - unmodified 12.83 5.82
Steel Verto flywheel outer section only 8.84 4.01
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The advent of ECU-equipped fuel injection saw the need for a trigger system to provide the ECU with information on engine speed and piston position. In their infinite wisdom, Rover decided to fit a reluctor ring into the rear of the already humungous iron flywheel section.

Identical in all aspects to the non-injection flywheel except for this reluctor ring and the raised ridge it is fitted into. It weighs a little more than the non-injection item, but can be fitted to non-injection pre-engaged starter endowed cars should the situation deem it necessary. But ONLY the flywheel - NOT the diaphragm (see 'Pressure plate - Verto types' for further details). Consequently the same in-effective non-cost effective limited lightening can be carried out to the standard item.

Identical in all aspects to the non-injection flywheel except for this reluctor ring and the raised ridge it is fitted into. Read more

Is this familiar? - You take the small one out; you put the big one in. In, out, in, out, shake your fist about, you do the hokey-cokey and you turn around, that’s what it’s all about...

Terminology -
BBU - Big Bore Unit
SBU - Small Bore Unit
Bodge - English term for 'make do' engineering- assured to fail at an in opportune
Moment.
Dizzy - Distributor

NOTE; this information is largely for transplanting large-bore units into small-bore engined cars.

Is this familiar? - You take the small one out; you put the big one in. In, out, in, out, shake your fist about, you do the hokey-cokey and you turn around, that’s what it’s all about...kinda sums up the situation many folk find themselves in when attempting to endow their beloved Min with a more impressive turn of speed. Read more

A subject worthy of an entire book to explain the whys and wherefores, and also causes much consternation on the part of the transplanter. Terminology - BBU - Big Bore Unit SBU - Small Bore Unit FD - Final Drive (diff ratio) A subject worthy of an entire book to explain the whys and wherefores, and also causes much consternation on the part of the transplanter. Much confusion’s spread over which gearbox has the best ratios, is best to use, and with which FD. For a detailed account on this and covering all gearboxes fitted as standard to the Mini, see the relevant separate articles 'Gearbox - Standard production gearbox types'. Fortunately, when selecting a complete engine and gearbox unit from a Metro, the gearbox will pretty much suit the engine and be easily transplantable whole into the Mini. It shares exactly the same rod-change linkage as the Mini. Difficulties only arise when fitting a rod-change gearbox into a pre-1973 Mini that has the old remote-type gear-change mechanism, but not insurmountable. It's dealt with in the 'Ancillaries' appendage to this series. Read more

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